Microcrystalline Side-Flow Water Processor

　　Microcrystalline Side-Flow Water Processor

　　Overview

　　The recirculating water bypass water treatment unit employs a low-voltage electric field principle with superimposed pulses, automatically adjusts the treatment signal based on water quality, and requires only bypass flow treatment. Developed on the basis of the original full-flow water treatment unit, this device is suitable for sterilization, algaecide, scale removal, and suspended solids removal in recirculating water systems.

　　Working Principle

　　Descaling and anti-scaling

　　After passing through the recirculating water bypass treatment unit, the degree of molecular aggregation in the water decreases and its structure undergoes deformation, resulting in a series of subtle, elastic changes in its physicochemical properties—such as an increase in the water’s dipole moment and enhanced polarity—which in turn enhances its hydration capacity and scale-dissolving ability. A specific energy field alters the crystallization process of CaCO3, inhibiting the formation of calcite while providing the energy necessary for aragonite crystallization. Under the influence of the electrodes, the treatment unit generates a large number of fine crystals with outstanding anti-scaling performance; these microcrystals preferentially remove scale-forming ions from the water, promoting the formation of loose aragonite that is then automatically discharged via an automatic valve into an external scale-collection tank, allowing for easy observation of the descaling effect and making scale removal visibly apparent.

　　Bactericidal and algicidal

　　During the electrochemical treatment of water, dissolved oxygen is activated, generating reactive oxygen species such as O2·− (superoxide anion radical), ·OH (hydroxyl radical), 1O2 (singlet oxygen), and H2O2 (hydrogen peroxide). These reactive oxygen radicals are potent antimicrobial agents that exert a series of oxidative effects on microbial cells, serving as the primary cause of microbial cell death.

　　(1) O2 can damage vital biomolecules, leading to cellular injury in microorganisms;

　　(2) O2 increases lipid peroxidation in microbial cell membranes, accelerating aging.

　　Rust inhibition and corrosion protection

　　When water is exposed to high-frequency electromagnetic energy, individual water molecules encapsulate dissolved oxygen molecules, converting the dissolved oxygen into inert oxygen and thereby cutting off the oxygen supply required for metal corrosion. At the same time, the “skin effect” generated by the suspended composite-modulated electromagnetic field induced by the high-frequency waves causes an excess of negative charges to accumulate on the pipe wall, while the remaining positive charges concentrate within the water. These excess positive charges in the water strongly repel positively charged Fe²⁺ ions, preventing Fe from losing electrons and forming Fe³⁺, thus inhibiting the detachment of Fe from the metal pipe wall and its entry into the water (the yellow rust-colored water observed in the system is precisely the color imparted by Fe³⁺ in solution). Simultaneously, the excess negative charges on the pipe wall continuously attract positively charged Fe³⁺ ions, further hindering their dissolution into the water. As a result, the existing Fe₂O₃ (red rust) on the pipe wall is reduced to a highly corrosion-resistant black oxide film—Fe₃O₄. Active oxygen forms an oxidative protective film on the pipe wall, effectively suppressing pipeline corrosion; during operation, this active oxygen continuously deposits and passivates the inner surface of the water pipes. Microbial corrosion and deposit-related corrosion are also suppressed.

　　Product Model

　　Scope of Application

　　This product is suitable for central air-conditioning cooling and chilled-water systems; for preventing corrosion in equipment and piping; for industrial cooling circulating water systems; for process refrigeration circulating water systems; and for various heat-exchange systems and cooling-tower systems.

　　Treatment results: The heat-transfer surfaces of the heat exchanger are free from scale formation, ensuring high-efficiency heat exchange; the total bacterial count in the cooling water is below the limit specified by national standards; no algal growth occurs in the cooling water; Legionella bacteria are effectively eliminated to meet national standards, thereby preventing Legionnaires’ disease; a dense Fe3O4 protective film gradually forms on the inner walls of carbon-steel water-delivery pipes, resolving the issue of yellow-rust water and reducing the corrosion rate to below the national standard; overall, all water-quality parameters of the cooling water fully comply with the National Standard for Industrial Recirculating Cooling Water Quality (GB 50050–95).

　　Characteristics

　　1. Modular design ensures greater stability and reliability.

　　2. Advanced technology: high-frequency electric-field water treatment with ultra-high power output and highly efficient water treatment performance. This represents a new generation of water-treatment technology in China, capable of automatically adjusting the output frequency and power based on water quality.

　　3. Small volume, low resistance, low energy consumption, light weight, and more elegant design

　　4. Enhanced adaptability: it can accommodate a wide range of water qualities, with hardness levels capable of reaching up to 1,000 mg CaCO₃/L.

　　5. The use of shielding technology within the equipment can increase operational efficiency by more than 30%.

　　6. The high-frequency output terminal is directly inserted into the electrode, reducing frequency-related power loss and simplifying maintenance.

　　7. The electrode material is made of special red copper.

　　8. The transformer employs an advanced, custom-designed unit that features low magnetic frequency interference and extremely low no-load current, making it suitable for

　　Both temperature and humidity performance significantly outperform those of conventional transformers.

　　Installation and Usage

　　1. Power Supply Configuration

　　The technical specifications require a 220 V, 50 Hz AC power supply, with a load capacity margin of at least 100%.

　　2. Installation Precautions

　　1) The circulating water bypass water treatment unit shall be installed upstream of the equipment to be protected, as close as possible to the pump. In the circulating system, all circulating water is required to pass through the water treatment unit.

　　(2) New equipment or equipment with only mild scaling can be directly fitted with a water treatment device.

　　(3) Conclusion Equipment with severe fouling should be cleaned before installation to prevent the removed fouling from clogging the pipelines.

　　(4) During installation and handling, care must be taken to ensure that the main unit is not subjected to excessive force or moisture.

　　(5) Power supply: 220 V, 50 Hz. It is recommended to connect the power supply directly to the water pump for greater operational convenience.

　　(6) Only qualified personnel of this company are authorized to open the equipment; unauthorized opening may result in electric shock or damage to the circuitry, and the company shall not be liable for any resulting consequences.

　　(7) The equipment housing shall be as well-ventilated as possible, and no thermal insulation measures shall be used; otherwise, heat cannot be dissipated from within the enclosure in a timely manner, which will adversely affect its service life.

　　(8) Equipment should, whenever possible, be installed indoors; if installation outdoors is unavoidable, rain-protection devices must be provided.

　　(9) Please install this equipment in the direction indicated by the arrow.

　　(10) The equipment is suitable for installation on a horizontal foundation.

　　Specification Model